Gustafson

Upstream Industrial Batch Treating Systems

Continuous Batch treaters
Recommended for treating barley, canola, corn, cotton, soybeans, sugar beets, sunflower, vegetables and wheat seeds.


CBT 25 Basic System
Ideal when treating corn seed by the single bag, one batch at a time.

• Single mixing bowl, 50lb/25kg

• 50lb/25kg inlet hopper with finger guard

• Automated slide gate for batch treating

• Programmable PLC single control box, mounted

• Variable speed I/P pump drive 20-650rpm

• Pump drive control for easy operation

• Digital scale, graduated cylinder and quick disconnect pump element, for easy calibration

CBT 25 Loss In Weight System
Capacity
• Up to 6,000lb/hr*

CBT 25 Volumetric System
Capacity
• Up to 6,000lb/hr*

CBT 50 Loss In Weight System
Capacity
• Up to 12,000lb/hr*

CBT 50 Volumetric System
Capacity
• Up to 12,000lb/hr*

CBT 100 Loss In Weight System
Capacities
• Canola: 24,000lb/hr
• Barley, Wheat, Cotton, Corn and Soybeans: 440bu./hr (12.0 M.T./hr)
• Sunflowers, Sugar Beets, and Vegetables: 24,000lb/hr

CBT 100 Volumetric System
Capacities
• Canola: 24,000lb/hr
• Barley, Wheat, Cotton, Corn and Soybeans: 440bu./hr (12.0 M.T./hr)
• Sunflowers, Sugar Beets, and Vegetables: 24,000lb/hr

CBT 200 Loss In Weight System
Capacities
• Canola: 48,000lb/hr
• Barley, Wheat, Cotton, Corn and Soybeans: 880bu./hr (24.0 M.T./hr)
• Sunflowers, Sugar Beets, and Vegetables: 48,000lb/hr

CBT 200 Volumetric System
Capacities
• Canola: 48,000lb/hr
• Barley, Wheat, Cotton, Corn and Soybeans: 880bu./hr (24.0 M.T./hr)
• Sunflowers, Sugar Beets, and Vegetables: 48,000lb/hr

CBT Unitized Volumetric System
Capacities
• 25/50: Up to 5.44 M.T./hr* (12,000lb/hr)
•100:
Canola: 24,000lb/hr (10.89 M.T./hr)
• Barley, Wheat, Cotton, Corn and Soybeans: 440bu./hr (12.0 M.T./hr)
• Sunflowers, Sugar Beets, and Vegetables: 24,000lb/hr (10.89 M.T./hr)


Batch Modular Coater (BMC)
The Batch Modular Coater (BMC) is designed for small seed lot treating and for scaleup samples of commercial runs. Utilizes the same seed and chemical mixing process as the commercial CBT treaters.

• Mechanical weighing scale for improved accuracy

• Atomizer Motor 1/2 hp, 90V DC

• Dust evacuation port on the bowl

• Clear Bowl Cover for easy viewing and maintenance

• Internal atomizer for optimized treatment-to-seed coverage

• Bowl Motor (not shown) 1/2 hp, 90V DC

• Control Box with PLC display, Pump Controls (up to 2 pumps)

• Closed calibration pumps for accurate metering of liquid product

• Rolling Frame with locking casters

• Optional Dry Powder Applicator for drying and buildup powders
Related Auxiliary Accessories


Automatic Weight Dispensing System (AWDS)
Based on a pre-determined recipe, the AWDS PLC will select up to 9 chemicals from CBP tanks (1-9) plus water to make a slurry mix in the PSD tank. It then sends the slurry mix to the CBP holding work tank. Up to 4 additional chemicals can be added to the CBP holding work tank for blending. The treating system PLC will select the slurry blend from the CBP holding work tank for final application. From one hundred user-defined recipe options, the AWDS can supply the treating system with up to 2 slurry blends.


Bulk Transfer Pump
Designed to transfer chemical from bulk containers to Pump Stations, CBP, or PSD Tanks.

• Closed system for minimized worker exposure

• Lightweight, portable and durable

• Premium Filter Package with 3/16” filter basket

• Air Filter Regulator with gauge, 160psi

• Air Inlet Port

• Rinse Valve



Cone Bottom Poly (CBP) Premix Tanks
Designed to mix liquid treatment products requiring dilution or agitation, and pump them to the seed treating metering system. Available in 30 & 60 gallons. Other sizes available.

• Rotating paddles and internal baffles provide excellent liquid product suspension, with minimum foaming. Removable paddles for easy cleanup


• Hinged tank cover lid for easy inspection, grated finger guard for worker protection

• Seamless, one-piece construction cone bottom and smooth surface design, ensures complete self drainage of viscous products, easier clean-out

• Pre-wired heavy-duty agitation motor 115V for easy installation

• Graduated tank body scale in gallons, for product level reference

• UV protected and resistant to chemicals, impact and abrasion

• Portable and easy to move stand alone tank

• In-line filter for clean treatment product

• Optional top mount calibration kit for precise liquid calibration

• Optional Premium filter package for ultimate in-line filtering

• Optional flow meter for linear PLC communication




Premix Self-Draining (PSD) Tanks
Designed to mix treatment products requiring dilution or agitation and pumping it to the seed treater. PSD Tanks can be part of a total treating system where the water, dye and chemicals are stirred together at low speed.

Tank Design
• Curvilinear tank bottom gently slopes for easy draining

Stainless Steel Construction
• Tank
• Agitation paddles
• Pump mount plate

Extended Legs
• Ample room for pumping system under the tank

Pump Mount Plate
• Supports pumping system under the tank


Pump & Weighing Stations
Loss-in-weight pump stations draw chemical from bulk or premix tanks and accurately weigh and dispense them to the CBT Treater. The amount of chemical dispensed is based on a pre-selected batch recipe, set up on the CBT control panel.

The treater PLC will automatically adjust the amount of chemical if there is a change in the seed weight, ensuring consistent chemical delivery for seed treatment accuracy.

• Removable 20 liter stainless steel tank

• Removable Pump Shelf

• 20 liter tank spill containment tray

• Heavy-duty stainless steel frame assembly

• Air filter regulator, 1cfm @ 80psi

• Flow equalizer

• Load cell junction box w/60ft 5 conductor cable
last updated: Wednesday, February 15, 2012

SPECIAL FEATURES

Seed Action Video


Live demonstration: corn seed treated in Mixing Bowl


AWDS

AWDS PLC will select up to 9 chemicals from CBP tanks (1-9) plus water to make a slurry mix